Unlike an orifice plate, which requires separately placed pressure ports that are difficult to locate at the precisely correct position, the pressure differential is sensed electronically and directly by the force imbalance across the disc. In this sense, the transducer may also be likened to a dynamic "weigh beam" in that it responds to pounds of force produced by the flow dynamics. In fact, the user may re-verify its calibration in the field by removing the transducer element from the flow pipe and suspending from it an accurately known weight.
The dynamic force is proportionally related to the product of the velocity head, the fluid density (p), the drag coefficient of the disc and its surface area.
The descriptive equation is as follows: F=(Vsqr/2g) pCd A
This relationship holds true for Reynolds numbers of 2,000 or higher, in which range the output is unaffected by variations in fluid viscosity. For Reynolds numbers in the region between 1000 and 2000, the output for that part of the flow range may be vicosity dependent. Flow velocity, however, can be sensed all the way down to zero since computer control renders the transducer to be essentially drift-free. At extremely low flow rates special calibration is required as the above equation is valid for Reynolds numbers greater than 2000. In actual practice, Reynolds numbers higher than normally calculated values are produced in the region of the bluff body due to its presence in the stream. Straight piping runs of 10 pipe diameters upstream and 5 downstream are required for the highest accuracy, as with all conventional dP systems. |